SECTION H

 

 

                                                  DAIRY STRUCTURES

 

 


                                                                   CONTENTS

 

Section                                                                                                                                      Page

 

   H              DAIRY STRUCTURES                                                                                        H.i 

 

   H1            DAIRY STRUCTURES                                                                                      H1.i

 

Space Requirements for Dairy Cattle                                                      H1.1

 

Feed Bunk Throat Height                                                                       H1.1

 

Components of a Modern Dairy System                                                 H1.2

 

Check List for Dairy Center Design                                                        H1.3

 

Free‑Stall Dairy Center Design                                                               H1.4

 

Suggested Free Stall Sizes                                                                     H1.4

 

Typical Free Stall With Neck Rail and Brisket Board                              H1.5

 

Approximate Feed Requirement for Dairy Cows on Dry Matter Basis    H1.6

 

Approximate Feed Requirements for Dairy Cows on As Fed Basis        H1.6

 

Herringbone Milking Parlor Performance (Cows Per Hour)                    H1.7

 

Heat Stress Control In Summer                                                              H1.8


 

 

 

 

 

 

 

 

 

 

 

 

                                                             SECTION H1

 

 

                               DAIRY STRUCTURES

 

 


                                      Table H1.1:  Space Requirements for Dairy Cattle

 

Area                                                              Requirements

 

 

 FEED BUNK OR TROUGH

                      

Hay rack (limited feeding)                         24 - 30 inches per head

 

Silage bunk (free choice)                          12 - 18 inches per head

 

Silage bunk (limited feeding)                     24 - 30 inches per head

 

Self feeding bunker silo                             4 -  6 inches per head

 

 WATERERS (Automatic, heated)

 

Water quantity requirements                     20 - 40 gal. per head per day

 

Number required                                       One hole per 35 - 40 head

 

 HOLDING AREA                                               15 - 20 square feet per head

 

 LOOSE BARN                                                   80 square feet per head

 

 SHADE                                                              65 square feet per head (minimum)

 

 MATERNITY PENS                                           One acre sodded area per 15 head with one 3-sided pole shed 24' x 30'

 

 EARTHEN MOUNDS                                         75 square feet per cow.

 

Height                                                        6 to 8 feet

 

Top Width                                                 1 to 2 feet to combat mud

 

 

 

 


                                                Table H.2:  Feed Bunk Throat Height

 


Animal Size                                          Height in Inches

 

 


Calves                                                          16-18

Yearlings                                                        20

Mature Cows                                               22-24

 

                                       Components of a Modern Dairy System

 

 

 

1.  Milking parlor

 

2.  Milk room

 

3.  Hay storage and feeding

 

4.  Silage storage and feeding

 

5.  Grain and supplement storage and feeding

 

6.  Loafing area

 

7.  Maternity and nursery (medical)

 

8.  Drinking water (source and location)

 

9.  Exercise 100 to 125 square feet per cow

 

10.  Manure and waste handling

 

 

 

 

 


                                            Check list for Dairy Center Design

   

A.    FEED INPUT ACCESSIBILITY.  Be assured that heavily loaded vehicles can get to and away from 1, 2, and 3.  Assure that water lines and electric power can be installed to 4 and maintained.

1.  Hay

                2.  Silage

                3.  Ground ‑ mixed grain

                4.  Water

 

B.    WASTE OUTPUT ACCESSIBILITY.  Be assured that vehicles can get to and away from or that flow from the following is satisfactory.

1.  Animal excreta

                2.  Milk parlor wash down

                3.  Milk room wash down

                4.  Rest room

                5.  Slurry circulation range length (coordinate with pumping equipment)

                6.  Pump locations

 

C.    MILK FOR MARKET ACCESSIBILITY.  Roads and/or bridges for heavy vehicles and the turn around area adequate.

 

D.    COW TRAFFIC PATTERNS.  Since animals will be moved twice each day, see that traffic pattern allows for smooth movement about the following:

1.  Hay feeding

2.  Silage feeding

3.  Grain feeding

4.  Water

5.  Milking

6.  Loafing

7.  Medical attention ‑ breeding

8.  Cows entering and leaving the herd

 

E.     REQUIRED DIMENSIONS ‑ AREA OR LENGTH PER COW.

1.  Premilking holding area (H1)

2.  Freestalls (H3)

3.  Loose Barn and Shade Areas (H1)

4.  Manure pit depth (coordinate with pumping equipment)

5.  Pit length (slurry circulation) (coordinate with equipment)

6.  Hay feeding length (H1)

7.  Silage feeding length (H1)

8.  Waterers (H1)

 

F.  BUILDING ORIENTATION. (Ridge runs East-West)

1.  Wind protection (closed side of building toward bad weather)

2.  Sunlight (shade and heat)

3.  Drainage

                                                Free Stall Dairy Center Design

 

 

1.     Open sided buildings with east-west orientation are preferred.  Roofs should be 12 foot high, minimum.

 

2.     A stall must be provided for each cow in the milking herd.  A good rule is to provide 5‑percent extra stalls to allow for variations in herd size and to make sure each cow can find a stall.

 

3.     Stall size will depend on the size of cows in the herd.  Suggested sized are given in the table below.  Stall length is measured from the stall side of the curb to the front of the stall.

 

 

                                              Table H1.3:  Suggested Free Stall Sizes

 


Minimum Dimensions

Animal Size                                          Width                     Length

 

 

 Cow Weight (pounds)                              4'-2"             x          7"-6"

1600                                              4'-0"             x          7'-4"

1400                                              3'-9"             x          7'-2"

1200                                              3'-9"             x          7'-1"

1000                                              3'-6"             x          7'-0"

 

Calves

0-6 Weeks                                     1'-6"             x          3'-6"

6 weeks to 6 months                     2'                 x          4"

6 months to 10 months                  3'                 x          5'

 


 

 

4.     The width of alley needed will depend on the length of the alley, movement of cows, and equipment used for cleaning.  The most satisfactory alleys are 10‑ to 12‑feet wide.  Some dairymen are using 8‑foot alleys, but their experience indicates that these are more difficult to clean and do not allow good cow movement.  Eight foot alleys should not be used in planning a new barn, but may be tolerated in adapting to existing buildings.  Where alleys are more than about 80‑feet long, provide cross‑alleys to relieve congestion.

 

5.     The concrete alleys should slope in the direction of manure movement.  Allow 1/4-inch per foot slope lengthwise; no slope across alley.  (A level surface is easier to scrape than one sloping to the sides or to the center.)  The concrete should be 4 inches thick, coarse broom finish, for cow traffic - 6 inches with wire for scraping or feeding.

 

 

 

6.     The curb should be 6‑ to 8‑inches high.  A treated board may be used for a curb instead of concrete.  Curbs less than 6‑ to 8‑inches high allow manure to spill into the bedding.

 

 

 

 

 

 

Figure H1.1.    Typical free stall with neck rail and brisket board (Clean sand or sawdust, etc., is common bedding material).

 

 

 

7.     Stall partitions are generally about 4‑feet high and of steel pipes or wood planks.  Planks may be 1‑inch by 6‑inches or 1‑inch by 8‑inches rough oak, or 2‑ by 6‑inches dressed pine, with bottom plank 12‑ to 16‑inches above the floor and the stall. Solid partitions between stalls are not necessary, cost more, and block air movement.

 

8.     Suggested post sizes are:

 

 (a)       Steel Pipe ‑ 2 1/2 inches set in concrete.

 (b)       Treated wood ‑ 4 inches round or 4‑ by 4‑inches set 2‑feet deep in earth.

 

Alley posts should be set on stall side of curb or slant into stall to avoid interference with cleaning equipment of injury to cows.  It is best for stall dividers to center on post rather than attach to side of post, thus reducing entrance obstructions.

 

 

 

 

 

 

 

 

 

TABLE H1.4: Approximate Feed Requirement for Dairy Cows on Dry Matter Basis

 

 

 

 

        Cow

 

 

 

     Milk/day

          lb

 

       Predicted

       Dry Matter

       Intake/day

              lb

 

 

 

    Roughage1,2

      DM lb/day

 

 

 

     Concentrate1,3

         DM lb/day

 

 

 

 

 

 

 

 

 

 

 

     Holstein

 

         70

 

            44.5

 

          17.8

 

             26.7

 

      1300 lb

 

         70

 

            44.5

 

          26.7

 

             17.8

 

 

 

         50

 

            39.5

 

          15.8

 

             23.7

 

 

 

         50

 

            39.5

 

          23.7

 

             15.8

 

 

 

         35

 

            34.1

 

          13.6

 

             20.5

 

 

 

         35

 

            34.1

 

          20.5

 

             13.6

 

      Jersey

 

         60

 

            39.2

 

          15.7

 

             23.5

 

       900 lb

 

         60

 

            39.2

 

          23.5

 

             15.7

 

 

 

         45

 

            34.8

 

          13.9

 

             20.9

 

 

 

         45

 

            34.8

 

          20.9

 

             13.9

 

 

 

         30

 

            28.8

 

          11.5

 

             17.3

 

 

 

         30

 

            28.8

 

          17.3

 

             11.5

 

1)      Roughage to concentrate ratio normally vary between 40:60 and 60:40.  Roughage proportion can be higher depending upon forage quality and milk production.

2)      Roughage would consist of silage and hay.

3)      Concentrate would be grains, protein supplements, by-products and minerals.


TABLE H1.5:   Approximate Feed Requirement for Dairy Cows on As Fed Buses.

 

 

              Feed

 

         Dry Matter

                %

 

    Dry Matter Intake

             lb/day

 

       As Fed Intake

             lb/day

 

 

 

 

 

 

 

 

 

        Concentrate

 

                90

 

              26.7

 

              29.7

 

 

 

 

 

              23.7

 

              26.3

 

 

 

 

 

              20.5

 

              22.8

 

 

 

 

 

              17.8

 

              19.8

 

             Silage

 

                30

 

                25

 

              83.3

 

 

 

 

 

                20

 

              66.7

 

 

 

 

 

                15

 

              50.0

 

 

 

 

 

                10

 

              33.3

 

                 

 

                40

 

                25

 

              62.5

 

 

 

 

 

                20

 

              50.0

 

 

 

 

 

                15

 

              37.5

 

 

 

 

 

                10

 

              25.0

 

              Hay

 

                85

 

                25

 

              29.4

 

 

 

 

 

                20

 

              23.5

 

 

 

 

 

                15

 

              17.6

 

 

 

 

 

                10

 

              11.8

 

To get as feed value divide Dry Matter Intake by Dry Matter %.

 

To get feed required for feeding period multiply As Fed Intake/day by number of days to feed.

 

                      Table H1.6:  Herringbone Milking Parlor Performance (Cows per hour)

 


 Parlor Size                                                Standard-exit                              Rapid-exit

 

 


Double 10 (1)                                                         75                                            82

Double 12 (2)                                                         95                                          110

Double 16 (2)                                                         116                                         132

Double 20 (2)                                                         138                                         154

Double 24 (2)                                                         150                                         174

 

 

 

                                        HEAT STRESS CONTROL IN SUMMER

 

 

                                                                         Shade

 

Research at the University of Florida showed 15-22 percent more milk from the milking herd which had shade compared to unshaded animals.  A minimum of 65 square feet per cow is recommended.  Shade over dirt floor should either be moved or cleaned out regularly to control mud.  The long axis of shade cloth should extend north-south to provide maximum shade movement during the day to hold control mud.  The long axis of buildings should extend east-west to minimize shade movement and keep animals under the roof.

 

                                                                 Loose Housing

 

Loose housing can provide shade as well as feed areas.  Loose barns should be at least 12 feet high, have ridge vents and cleaned regularly to control mud.  They work better where sand is available at reasonable cost.  The recommended floor area per cow in loose housing is 80 square feet per cow to minimize walking on utters.

 

 

                                                                     Freestalls

 

Freestalls can also provide shade as well as feed areas.  Those buildings should be at least 12 feet high for air movement and have ridge vents.  Feed alleys should be a minimum of 12 feet wide with cow alleys 10 feet wide.  Stall size, curb height, brisket boards and neck rail locations are all important to keep stalls clean.

 

 

                                                                  Body Cooling

 

Research in Florida shows wetting the backs of lactating cows for 1-1/2 minutes every 15 minutes and blowing air at a rate of 450 cfm/cow gave an increase in milk yield.  The increase was an average of 11 percent when this body cooling was provided in the feed alley adjacent to freestalls.  The animals ate more feed, had lower body temperature, lower respiration rates and improved conception.